Catalogue - Solar Juice

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Keywords

module, mounting, Module, roof, system, ground, Maximum, Orientation, portrait, with, steel, refer, lengths, Antai, site, load, screw, international, Energy, standards, landscape, terrain, Roof, design, stainless, Co.,Ltd, Framed, Wind, mount, Tech.

Transcript

Office Add: Room 402,No.21 Wanghai Road, Software Park Ⅱ, Siming District,
Xiamen,China
Factory Add: Guanshan industrial park Changtai County, Zhangzhou,China
Tel: +86-592-5508274 Fax: +86-592-5508270
Xiamen Antai New Energy Tech. Co., Ltd
Fujian Zhangzhou Antai Aluminium Co.,Ltd
CALL US OR SEND US AN EMAIL
TEL: +86-592-5508274
EMAIL: info@antaisolar.com
Find out more
SOLAR MOUNTING
SYSTEM
www.antaisolar.com
Antaisolar mounting systems. Always reliable
“WE SUPPORT YOUR SOLAR POWER BETTER”
Antaisolar is one of the largest photovoltaic mounting systems provider in China. Since 2009,
we have been specializing in providing solutions for installing solar photovoltaic systems. We
develop and produce solid mounting systems easily fitted to all types of roof and ground.
With the extensive know how, we accomplished large scale projects in the megawatt range
at international levels.
The name Antai is translation of security and stability in Chinese. In photovoltaic installations
which last over decades, in locations where wind and weather posing challenge, solid
reliability is essential. Our quality, lightweight and durable mounting systems provide photovoltaic modules with best support against the force of nature.
Antaisolar is 100% subsidiary of Fujian Zhangzhou Antai Aluminium Co., Ltd, total investment
over 120 million RMB since 2006, covers an area of 70,000 square meters, including the
construction area of 33,600 square meters, employees over 300.
About “WE”
2006
2007
Established Fujian
Zhangzhou Antai
Aluminium Co., Ltd,
with register capital
60million
March, ISO 9001
certification
2007
October, solar PV
module development, manufacturing
2008
May, famous trade
name of Zhangzhou
2008
September, solar
mounting system
exporting to
Australia, US, Japan
2009
February, Xiamen
Antai New Energy
Tech Co., Ltd founded
in Xiamen city
2010
Fujian province brand
approved, major tax
payer in Fujian
province 2011
Fujian province
excellent credit
enterprise award
2012
Japanese sales
division set up
2013
Ground screw
production line set
up, accumulative
mounts shipment
exceeds 400MW
2014
May, Fujian high tech
enterprise award
2014
July, Support center
established in Japan
2014
December, Annual
shipment of solar
mounting system
over 300MW
2009
January, AS/NZS
1170 certified
Milestones
Antaisolar Solar Mounting System
● Anti-corrosive materials, anodized aluminum, average thickness 15µm, and stainless steel 304
● Highest pre-assembly before shipment, modular design save installation time
● International standards certified and statically tested
● 10 year warranty, 25years design life time
● Fast shipment. 85MW capacity per month, 2 weeks lead time for project under 5MW.
● Experienced engineering support team
● Excellent proven commercial reputation
Pitched roof mounting
Universal mount 1
Standing seam mount 3
Railless metal roof mount 5
Flat roof mounting
Elevated leg, triangle 7
Ballast mount 9
Ground mounting
NEW Alu-terrain 11
Alu-terrain 13
Alu-pile 15
Carport 17
Eco-pole 19
Accessories 21
Ground screw 23
Production& logistics 24
Our highlights Table of Contents
Pitched roof mounting system
Solid, versatile for all pitched roofs
Antaisolar pitched roof mounting system offers perfect solution for installation on pitched
roof, regardless of the roofing type and substructure of the roof. Thanks to various options
of roof attachments like roof hook, L bracket, hanger bolt, shingle flashing etc.
Systems are fully compliant with the Australian and other international standards on wind
& snow load, making it suitable for a wide variety of climatic zones.
Installation site
Roof cladding
Roof Slope
Building height
Wind speed
Standard
Supporting profile
Distance between rail fixings
PV module
Module orientation
Size of module array
Material
Color
Module widths
Module lengths
Warranty
Pitched roof
Suitable for most types of cladding
Up to 45°
Up to 20m
Up to 88m/s (316.8kmh/196.9mph)
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Minimum two rails supporting each panel
Depending on load condition, refer to manual
Framed, unframed
Landscape, portrait
Any layout up to site condition
Anodized aluminum 6005 T5, stainless steel 304, 410
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
Features
10YEAR
WARRANTY
● All profiles are available in various lengths or can be cut to measure.
Tile hook on tile roof
Side view
Allen key L bracket on tin roof
01/02
Pitched roof Framed module Unframed module Orientation landscape Orientation portrait
Non penetrating standing seam
roof mounting system
Headache-free mounting solution for metal
roofs with standing seam design
The Antaisolar standing seam roof clamps makes mounting on folded seam roof
particularly easy. The clamps are simply attached to the standing seams. The
clamps offer a secure fastening without penetrating the roof sheets, ensuring
maximum stability with minimum weight. The variety of system combinations like
L-foot, fixed foot or PV module clamp directly, allows it to be connected quickly
to all rail components.
Features
Kliplok ®700 with rail Locked Seam®
Kliplok ®406
Kliplok ® 700 without rail
Kalzip®
Framed module Unframed module Orientation landscape Orientation portrait
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
03/04
● Roof structure to be checked as suitable before installation.
Clamps are to be fixed within 100mm of sheet fixing clips to purlins.
Roof type
Min. sheet thickness
Roof Slope
Building
Wind speed
Standard
Distance between rail fixings
PV module
Module orientation
Size of module array
Material
Color
Module widths
Module lengths
Warranty
Suitable for Lysaght ® Kliplok ®406, 700, Lysaght® Locked Seam®,
Stramit® Speed Deck, Fielders® Kingkilp, Kalzip® etc, customizable
0.42mm minimum
Up to 45°
height Up to 20m
Up to 88m/s (316.8kmh/196.9mph)
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Depending on load condition, refer to manual
Framed, unframed
Landscape, portrait
Any layout up to site condition
Anodized aluminum 6005 T5, stainless steel 304, 410
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Standing seam
10YEAR
WARRANTY
Railless metal sheet mounting system
Light, small, cost-effective and easy mounting
on trapezoidal sheet
The railless system facilitates the rapid mounting of framed PV modules on trapezoidal
metal sheet roofs with minimum thickness 0.8mm, only four components are required
to install the modules directly to the roof. A base mounting clip is 100mm or 140mm
long, therefore easy to carry and attach to almost all trapezoidal and sandwich roofs.
The EPDM sheet is in the package to seal the screw against the metal sheet.
Railless mounting system allows for easy logistics, cost-effective warehousing and easy
mounting.
Existing bolt on top
ST screw at sides
EPDM under
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
05/06
Features
● Roof structure to be checked as suitable before installation
Roof type
Min. sheet thickness
Roof Slope
Building height
Wind speed
Standard
Distance between rail fixings
PV module
Module orientation
Size of module array
Material
Color
Module widths
Module lengths
Warranty
Trapezoidal metal sheet, sandwich roofing, standing seam roofs
0.8mm minimum
Up to 12°
Up to 20m
Up to 60m/s (216kmh/133mph)
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Depending on load condition, refer to manual
Framed
Landscape, portrait
Any layout up to site condition
Anodized aluminum 6005 T5, stainless steel 304, 410
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Pitched roof Flat roof
Top view
10YEAR
WARRANTY
Framed module Unframed module Orientation landscape Orientation portrait
Elevated flat roof mounting rack
10YEAR
WARRANTY
Adaptable, economical mounting on almost
all flat roof coverings
Antaisolar elevated flat roof mounting system will easily fit different flat roof or open
terrain applications, due to its variable tilt angle and footing options for both
ballasted solution and roof penetration. Elevation can be used as fixed tilt or
adjustable tilt, allow project-specific adjustments and optimize solar power output.
The innovative design and high pre-assembly eliminate the need for on-site cutting,
welding and enables quick and easy field PV module installation. eliminate the
need for on site cutting, welding and enables quick and easy field PV module
installation.
Fixed tilt triangle,
adjustable rear leg optional
Adjustable tilt legs
Flat roof
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
Framed module Unframed module Orientation landscape Orientation portrait
Features
●Roof structure to be checked as suitable before installation
Flat roofs (trapezoidal, corrugated sheet metal, asbestos, standing
seam, concrete or gravel), pitched roof, open terrain
Up to 45°
Up to 20m
Up to 88m/s (316.8kmh/196.9mph)
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Fixed, 10-15°, 15-30°, 30-60°
Minimum two rails supporting each panel
Depending on load condition, refer to manual
Landscape, portrait
Any layout up to site condition
Anodized aluminum 6005 T5, stainless steel 304
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Installation site
Roof Slope
Building height
Wind speed
Standard
Tilt angle
Supporting profile
Distance between footings
PV module
Module orientation
Size of module array
Material
Color
Module widths
Module lengths
07/08
10YEAR
WARRANTY
Non penetrating ballast mounting rack
Fast installation with simple modular system
on commercial roof
The ballast non-penetrating system is designed for PV mounting on commercial
or residential flat-roof. The low pitch allows minimum ballast with an optimum of
profit, ideal solution for use on industrial buildings with low admissible additional
loads. The system is delivered in compact form to save logistics cost, unfold at site
saves valuable time. No need to anchor and damage the roof membrane. Also
suitable for open terrain installations, especially for landfill sites, rocky surfaces
and conversion sites. It utilizes high strength aluminum components and corrosion resistant hardware for long term reliability. Variable ballast weight allows for
local wind rating requirements to be meet on an individual basis.
Ballast I
Ballast II
Top detail
Features
● Wind shield optional,
All profiles are available in various lengths or can be cut to measure.
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
Install Site
Elevation angle
Building height
Wind speed
Snow load
Standard
Distance between footings
PV module
Module orientation
Size of module array
Material
Color
Module widths
Module lengths
Warranty
Flat roof, landfill, open terrain
5-20° low pitch
Up to 24m
Up to 88m/s (316.8kmh/196.9mph)
Up to 50cmo a
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Depending on load condition, refer to manual
Framed, unframed
Landscape recommended
Any layout up to site condition
Anodized aluminum 6005 T5, stainless steel 304
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Flat roof Framed module Unframed module Orientation landscape
09/10
10YEAR
WARRANTY
NEW Alu-terrain ground mounting system
Optimal cost-performance ratio ground mount
NEW Alu-terrain is a cost optimized design based on Alu–terrain, the
supporting beam is delivered with highest pre-assembly, fast and easy
at site. It can be adapted to different local conditions, e.g. landfill or
disposal areas. The design is carried out by experienced engineers, this
is important as high loads caused by wind and snow. Depending on
the projects input, the system is connected to the ground using
ground screw or concrete foundations, and variable inclination and
height makes plant design flexible. Made of aluminum, the NEW
Alu-terrain is an extremely low-maintenance system during its entire
life span, and fully recyclable.
Features
●All profiles are available in various lengths or can be cut to measure.
Install Site
Elevation angle
Wind speed
Snow load
Standard
Distance between footings
Clearance
PV module
Module orientation
Size of module array
Foundation
Material
Color
Module widths
Module lengths
Warranty
Open terrain, landfill, and disposal
Up to 60°
Up to 60m/s (216kmh/133mph)
Up to 50cm
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Depending on load condition, refer to manual
Up to request
Framed, unframed
Landscape, portrait
Any layout up to site condition
Concrete base or ground screw
Anodized aluminum 6005 T6, stainless steel 304, hot-dipped
galvanized steel Q235B
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Open terrain
Rail for landscape panel
High pre assembly
Unfold at site
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
Framed module Unframed module Orientation landscape Orientation portrait
11/12
Rail for portrait panel
Alu-terrain ground mounting system
Flexible, robust, tailored for different ground conditions
Alu-terrain is a convenient solution designed for ground mount installations, from
commercial to utility level. The supporting beam is delivered pre-assembled, fast
and easy at site. It can be adapted to different local conditions, the design is carried
out by experienced engineers, this is important as high loads caused by wind and
snow. Depending on the projects input, the system is connected to the ground using
ground screw or concrete foundations, and variable inclination and height makes
plant design flexible. Made of aluminum, the Alu-terrain is an extremely low-maintenance system during its entire life span, and fully recyclable.
10YEAR
WARRANTY
Features
● All profiles are available in various lengths or can be cut to measure.
Open terrain Framed module Unframed module Orientation landscape Orientation portrait
IInstall Site
Elevation angle
Wind speed
Snow load
Standard
Distance between footings
Clearance
PV module
Module orientation
Size of module array
Foundation
Material
Color
Module widths
Module lengths
Warranty
Open terrain, landfill, and disposal
Up to 60°
Up to 88m/s (316.8kmh/196.9mph)
Up to 150cm
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Depending on load condition, refer to manual
Up to request
Framed, unframed
Landscape, portrait
Any layout up to site condition
Concrete base or ground screw
Anodized aluminum 6005 T6, stainless steel 304, hot-dipped
galvanized steel Q235B
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
Rail for landscape
Pre-assembled footing
Top detail
Foot detail
13/14
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
● All profiles are available in various lengths or can be cut to measure.
Alu-pile ground mounting system
Ideal for uneven terrain, economical for large projects
Antaisolar Alu-pile ground mount system is a very economical
solution for large commercial and utility scale installations, it’s
suitable for both framed and frameless modules, especially on
uneven terrain. The use of ramming posts eliminates the need for
additional excavation works, and pile-driven machine reduce labor
and time remarkably on site, piling finishes in less than 3minutes, for
large projects, this means high cost savings. Single post system
allows for easy maintenance around and under the modules. Double
post optional for larger span and bigger array.
Open terrain Framed module Unframed module Orientation landscape Orientation portrait
Features
Install Site
Elevation angle
Wind speed
Snow load
Standard
Distance between footings
Clearance
PV module
Module orientation
Size of module array
Foundation
Material
Color
Module widths
Module lengths
Warranty
Open terrain
Up to 60°
Up to 88m/s (316.8kmh/196.9mph)
Up to 150cm
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Depending on load condition, refer to manual
Up to request
Framed, unframed
Landscape, portrait
Any layout up to site condition
Pile in or pre cast, bored pier
Anodized aluminum 6005 T6, stainless steel 304, hot-dipped
galvanized steel Q235B
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Pre-assembled beam
Top detail
Top cap
10YEAR
WARRANTY
15/16
Carport solar mounting system
Economical multi-function structure for solar purpose
Carport solar mounting system offers simplified and economic solution
providing shade for parking and solar power generation, it is designed with
different options for both single and double rows of parking, tailored for
most module types, orientations, and inclinations. Various foundation
options include precast concrete, bored pier and ground screw. Long spans
between foundations reduce cost and simplify the installation process.
Solar carport is one of the fastest growing trend in photovoltaic market,
effectively use existing parking space, streamlined design making it ideal
choice to present environmental friendly image or for electrical vehicle
charging station.
Open terrain Framed module Unframed module Orientation landscape Orientation portrait
Features
● All profiles are available in various lengths or can be cut to measure.
Install Site
Elevation angle
Wind speed
Snow load
Standard
Distance between footings
Clearance
PV module
Module orientation
Size of module array
Foundation
Material
Color
Module widths
Module lengths
Warranty
Open terrain
Recommend below 30°
Up to 88m/s (316.8kmh/196.9mph)
Up to 150cm
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
5000mm above
Up to request
Framed, unframed
Landscape, portrait
Any layout up to site condition
Pile in or pre cast, bored pier, ground screw
Anodized aluminum 6005 T6, stainless steel 304, hot-dipped
galvanized steel Q235B
Natural, powder coated
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Front view
2-row arrangement
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
Foot detail
Top detail
10YEAR
WARRANTY
17/18
Eco-pole mounting system
Sturdy for small area, off-grid PV
The pole mount is a very sturdy solution for small area solar photovoltaic needs. With its manu-adjustable angle settings, it can support
installations in a wide range of locations.
The small on-grid or off-grid power station can be arranged in garden,
farmland, mountain, or beside water pump, telecom tower or the
outdoor electrical house. The structure is available for manu-adjustable
angle according to the season changing.
Open terrain Framed module Unframed module Orientation landscape Orientation portrait
Subject to erros and technical modifications. 2015©Xiamen Antai New Energy Tech. Co.,Ltd
19/20
Features
● All profiles are available in various lengths or can be cut to measure.
Install Site
Adjustable angle
Wind speed
Snow load
Standard
Clearance
PV module
Module orientation
Size of module array
Foundation
Material
Color
Module widths
Module lengths
Warranty
Open terrain
15-60°
Up to 88m/s (316.8kmh/196.9mph)
Up to 100cm
AS/NZ1170.2:2011, JIS C 8955:2011, other international standards
Up to request
Framed, unframed
Landscape, portrait
6panels, 8panels, 12panels
Concrete base or ground screw
Anodized aluminum 6005 T6, stainless steel 304, hot-dipped
galvanized steel Q235B
Natural
Maximum 1.0m
Maximum 2.0m
10 years limited warranty, refer to warranty doc
Pole erection
Adjustable tube with beam
Horizontal purlin
Vertical rail
10YEAR
WARRANTY
Our accessories
Accessories for example
Our full range of useful accessories diversify the portfolio of Antaisolar PV mounting systems, and
constantly being complemented in line with the market needs. Highly customization, flexibility, convenience to install, quality is the primary concern.
Modern installation solution for earthing,
electrical bonding and lightening protection
Thin film end clamp
Adjustable roof hook Roof hook Hanger bolt Tile roof bracket
Roof bracket Shingle flashing Hanger bolt flashing Earthing and cabling plate
Isolator cover
Plastic cable clip Stainless steel cable clip Bonding jumper Earthing clip
Grounding lug US grounding lug
Cable MC4 connector Plug and socket
Thin film mid clamp Adjustable end clamp Adjustable mid clamp
Key elements to a successful PV installation
21/22
You can check with Antaisolar
sales team for more accessories or
customize.
Hot-dip galvanized steel ground screw Production & logistics
High cost performance foundation for ground mount
Ground screw foundation allows for a streamlined design and a very cost-effective ground mount system.
Using less concrete, no excavation, especially useful for sites with restricted access or environmental
sensitivity.
High adaptability can be widely used in all kinds of geological conditions, such as foreshore, desert,
grassland, etc.
Average 80μm galvanization ensures highly corrosion resistant without additional treatment.
Fully supply chain means you are guaranteed with highest quality check through. Due to the manufacturing
capacity of our factory, we can respond quickly and ensure availability of all of our regular products.
Delivery of regular order within 7days, project-specific customized package acceptable, cost-efficient shipment
planning.
Ingots
Melting Casting billets Homogenize
Billets
Extrusion
Aging
Logistics
Melting Germany inspection equipment
Anodizing Fine machining Ship out
Extrusion
Anodizing
Powder coating
Warehouse
Inspection
Waste water treatment
Different options of screws can
be applied to specific project
condition. (Length, diameter,
tube thickness, helices thickness, flange size)
● Manual piling machine
Easy operation, cost effective for small
size ground mount project.
● Pile driver machine
High installation efficiency, 30-75s for
one screw in, ideal for large scale project.
Screw in
Auto
welding
Technological process
● Deoiling: Heating sodium hydroxide and using it to get rid of the clinage of screws,
then cleaning and neutralization.
● Pickling: Using acid solution to get rid of corrosion and oxide skin, then cleaning
and neutralization.
● Preheating: Heating water-soluble nitrates and using it to accelerate drying, this
step is good for galvanized.
● Hot-dip galvanizing: Heating pure zinc solution to 450°,which purity is more than
98.5%, zinc combines with iron become zinc alloy.
● Cooling: Cooling screws in the water or air, then polish and put them in order.
AUTO
WELDING
100%
23/24
Φ
7
6
*T

13
.5
8
1600
55
90
40
820
2
Φ200
15
1
0
8X45°
4
5
Φ165
Φ1
05
Φ
2
6

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